Manual monitoring can’t watch every line, zone and doorway at once — so violations are caught after the near-miss, not before. HyperDecode watches continuously for PPE gaps, restricted-zone entries and line anomalies, and alerts the right supervisor in seconds.
A safety incident means injury, downtime, investigations, higher insurance premiums and OSHA-recordable exposure — often from a lapse no one was watching for.
PPE compliance is spot-checked by walk-arounds, so gaps between checks go unrecorded.
People drift into machine-guarding and robot exclusion zones, and forklift–pedestrian intersections create constant near-miss risk.
Line stoppages and micro-stops are noticed late, quietly eroding throughput.
Audits require proof of compliance that manual paperwork can’t reliably provide.
Each capability targets a specific problem, on the cameras you already run.
Hard hats, hi-vis, glasses and gloves are required — but only checked when a supervisor happens to look.
Continuously detects whether required PPE is worn in each defined zone and alerts supervisors to gaps in real time, while logging compliance rates by area and shift.
Move from periodic spot-checks to continuous, provable PPE compliance.
People enter exclusion zones around presses, robots and moving equipment.
Detects human presence inside configured danger zones and raises an immediate alert — and can integrate with line controls or andon systems to trigger a stop.
Add a continuous, automated layer of protection on top of physical guarding.
Forklift–pedestrian intersections are the source of the plant’s most serious near-misses.
Monitors shared traffic lanes for unsafe proximity, speeding and blind-corner conflicts, logging near-miss events for review.
Surface the near-misses that precede serious incidents — before one happens.
Stoppages and micro-stops quietly cut into throughput before anyone reacts.
Detects line stoppages and abnormal cycle patterns and timestamps them, so downtime is measured and its root cause is reviewable on video.
Cut unplanned downtime and give continuous-improvement teams the evidence they need.
Investigations rely on finding the right clip in hours of footage.
Flags unsafe behaviours and events as they happen and indexes them, so post-incident review takes minutes instead of hours.
Faster root-cause analysis and a searchable safety record.
Alert on PPE gaps and zone breaches in real time, before they become recordables.
Continuous, timestamped logs make EHS reviews and OSHA audits straightforward.
Catch stoppages and near-misses early to protect both uptime and people.
HyperDecode is software that runs on your existing CCTV — no rip-and-replace, no new hardware to buy or install. Point it at the feeds you already record and start turning them into intelligence.
Common items such as hard hats, hi-vis vests, safety glasses, gloves and masks — configurable per zone, because requirements differ between the floor, the loading dock and the lab.
No. It complements guarding and lockout procedures with a continuous, automated detection layer. It adds vigilance; it does not remove your existing controls.
Yes. HyperDecode is designed to run on the cameras already installed across your facility, so you avoid a hardware rollout to get started.
Detection focuses on safety conditions and behaviours — PPE present, zone entered — rather than identifying individuals. Deployments can be scoped and anonymised to meet local privacy and works-council requirements.
Book a demo to see PPE, restricted-zone and line analytics running on plant-floor footage.